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Yanzhi photovoltaic welding strip stripping force integrated machine

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The horizontal part

Horizontal application

It is used to test the welding binding strength between the photovoltaic welding strip and the cell piece. By measuring the size of the stripping force, it can intuitively reflect the welding quality, ensure that the welding is firm and reliable, and reduce the power loss and reliability problems caused by poor welding.

The photovoltaic welding strip stripping force test machine can be customized multi-channel configuration, such as 5,6,9,12,15,18,20,28, and can be upgraded in the later stage, to achieve the simultaneous test of multiple welding strips, greatly improving the test efficiency and reduce the labor cost.

 

Vertical application

Mechanical performance testing of photovoltaic cables: such as tensile strength, flexibility, etc., to ensure that the cable is not easy to be damaged during installation and use.

Photovoltaic materials: including circular welding strip, junction bar yield / junction box / packing belt strength, etc.

Photovoltaic cell three / four-point bending strength / test.

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  • Product Features
  • Technical Parameters

Product superiority

1)It has a broad and accurate load speed and force measurement range, and has high accuracy and sensitivity for the measurement and control of load, deformation and displacement;

2)The unique horizontal design, compact structure, complete functions, easy operation, fully conform to the national standard GB / T 12914-91 (constant speed tensile method) requirements. According to the manufacturing standard of GB / T 16491-2009, identification and acceptance according to GB / T16825-2010 Inspection of Tension Testing Machine. During the design, GB13022-91, GB / T1040-92, GB / T14344 / 9-92, GB-T-95, GB / T2191-91-95 are used;

3)This test machine can be installed with 32 plus a force sensor, with high-tech intelligent software, can reach 32 sensors used at the same time, and the test data can be displayed on the computer software at the same time, operation without error, convenient and easy to use;

4)This test machine is specialized in 180 degree stripping strength test of solar industry battery, horizontal structure saves space and easy operation; simultaneous stretching of the station can reduce manual operation and save test time, the machine can be operated alone, 32 grid strip can be stretched simultaneously, a battery can be tested in <1-2 minutes (according to the proficiency of the operator), one or two stations or less than 32 stations, the data is not affected and the accuracy is guaranteed;

5)This computer adopts computer control, professional test program for data analysis and processing, combined with high resolution power acquisition sensor and high precision data processing chip, presented in the customer intuitive performance curve and customer requirements after processing data value to make more intuitive and accurate understanding of product performance, so as to improve product quality.

Description of the new product features(Battery stripping test section)

1)Big test platform: it can meet the installation and test of various specifications of mainstream assembly manufacturers in the current market.


大测试平台



2)Impact prevention device: The sample installation platform has added a special anti-impact device, which can effectively protect the impact between the sample platform and the fixture, and can intelligently sense the impact, control the operation of the equipment online, and protect the sensor.


防撞击装置



3)Carefully design the test detail components

In the industry application practice for many years, the installation and adjustment parts of the equipment test fixture and sensor have been carefully designed:

• Test fixture height adjustment to apply battery testing of different specifications;

• Adjust the horizontal Angle of the test fixture to obtain the most suitable stripping test Angle for testing, which can be closer to the force direction in the actual application of the style, and the data is more accurate;

• Vernier-type sensor position adjustment, the replacement of the test work when the adjustment is more convenient;

• Special mini test jaw is convenient to clamp, small spacing station is also suitable, can be more convenient to clamp short welding belt samples


DATA.png

Software Function Features

1) Advanced chip integration technology, professionally designed data acquisition and amplification system, has the advantages of high integration, stability and reliable, easy to use and other advantages. The control software can automatically obtain the detection data of tensile strength, fracture strength, stripping strength, elongation rate and so on, and the open formula editing can automatically calculate the force, stress, displacement, deformation and other data results of any specified point in the test process. The control and data processing of the test process meet the requirements of the corresponding national standards for metallic materials and non-metallic materials;

2Load displacement curve; load and time curve; displacement and time curve; stress and strain curve;

3Edit the corresponding test standards according to the requirements of the test film, fill in the test article data, edit the test methods, and provide them for future test selection;

4Automatically store this test result and edit it as a report printout. There is a formula editing function to compare multiple tested curves;

5can set the number of decimal points, each physical quantity unit and password protection, etc;

6automatic clear zero: the computer receives the test start command, the measurement system will automatically clear zero;

7Automatic regression: automatic identification of the maximum force, the active beam automatically returns to the original position at high speed;

8automatic archiving: test data and test conditions automatic storage plate, to prevent the loss of data caused by the sudden power failure to forget the deposit plate;

9test process: the test process and measurement, display, analysis are completed by the microcomputer;

10Display mode: the data and the curve are dynamically displayed along with the test process;

11Structure reproduction: the test results can be accessed arbitrarily, and the data curve can be reanalyzed;

12curve traversal: after the test is completed, the mouse can use the mouse to find out the force value and deformation data of the test curve, which is convenient and practical to find the test data of various materials;

13Comparison of results: multiple test characteristic curves can be superimposed, reproduced, amplified and compared with a group of samples;

14curve selection: according to the need, stress strain, force time and intensity time can be selected for display and print;

15Batch test: a batch of samples can be completed successively after setting the test with the same parameters;

16Test report: standard format;

17limit protection: with program control and mechanical two-level protection;

18overload protection: when the load exceeds 10% of the rated automatic shutdown;

19emergency stop: equipped with an emergency stop switch, used for the emergency state to cut off the power supply of the whole machine; 

20automatic diagnosis: the system has the function of automatic diagnosis, regularly on the measurement system, drive the system for overpressure, overcurrent, overtemperature and other inspection, abnormal situation immediately shutdown.

Introduction to the test software

The instrument software is developed for the testing of stripping force, tensile strength and other parameters of silicon material, silicon wafer, cell, battery components and other products, and can realize multi-station test display and display through various report forms. The software can automatically locate, can automatically run to the battery according to different specifications.

The main interface of the software is shown in Figure 1 below. A complete test process consists of three steps: pre-test setup, test conduct, multi-channel graph, and test results presentation.


图1



Figure 2, Test curve (such as stripping, stretching, compression, etc.); determine whether the peak, mean, area and effective length of qualified value can be calculated according to the arbitrary combination of four parameters: peak qualified, mean qualified, area qualified, peak + area, peak + effective length; determine whether the whole cell is qualified according to the ratio of the qualified number divided by the total interval.


图2


Figure 3. Display of test results; can generate excel report automatically, including data and graphics; can automatically generate test data from 5BB, 6BB, 9BB, 12BB, 15BB, 18BB, 20BB, 32BB, EXCEL, PDF, print and export; all test data, and can automatically generate daily, weekly, monthly and annual reports to facilitate data statistics and analysis.

Model

CHT-6080MA

CHT-6080QA

CHT-6080SA

CHT-6080ZA

Horizontal capacity selection

50N

Vertical capacity selection

Choose from yourself within 200 KG

The number of

12BB (upgradable 32bb)

16BB (upgradable 32bb)

18BB (upgradable 32bb)

25BB (upgradable 32bb)

Accuracy class

Level 0.5

Force value measurement range

0.1%——100%FS

Force value error

±0.5%

Displacement resolution

0.001mm

Force-controlled rate control range

0.1-5%FS/S;

Speed accuracy

≤±0.3%

Displacement decomposition degree

0.001mm

Horizontal maximum stretch stroke

500mm

Vertical itinerary

Within 800mm

Effective width

300mm

Battery size

156 —— 300 in equal dimensions

Compatibility

Compatible with 12BB

Compatible with the 1-16BB

Compatible with the 1- -18BB

Compatible with the 1- - -25BB

Vertical fixture

Choose according to the industry needs

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