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Yanzhi Nondestructive Test System Model: CHT-WSEVA

The non-destructive crosslinking test system provides a rapid, damage-free, high-precision crosslinking test means at any stage in the component circulation process after lamination, pre-packaging, delivery process, production site, etc.

This fast, easy to operate test method is used to replace existing time-consuming, destructive test methods, such as extraction or DSC methods.

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Lsless rapid (within seconds) method for evaluating EVA crosslinking

The nondestructive crosslinking degree test system can provide a multi-point test method of crosslinking degree for the laminated parts, manufactured components and components of the power station site. Without individual sample preparation, the actual crosslinking degree distribution map of the component surface can be obtained. The software can track the test results and compare the crosslinking test results of different shifts, different production lines and different installation locations for a long time (several weeks or years). This test method provides a high quality quality control means for manufacturers, investors, certification bodies, insurance agencies and consultants.

For engineers and operators, it is easy to use a lossless crosstest system. The operator only needs to position the components below the test point through the laser cross locator, and click the test to automatically, which can display data and upload data in real time.


No damage was demonstrated by the 1000 hour damp heat test

图片1

Nondestructive crosslinking degree test system

——It can be integrated into any pipeline position, 100% monitoring lamination quality


无损交联度测试系统


The nondestructive crosslinking test system evaluates the internal long-term stability of the component by having no damage, fast (a few seconds) and accurate evaluation of the internal crosslinking level of the component. It can monitor the laminating process of the component online, or customize the system according to customer needs.

In addition to the offline system, the nondestructive crosslinking test also provides the online test system for the fully automatic production line for 100% quality tracking and assurance of the components. The lossless crosslink test system is easily integration into any lamator (such as Meyer Burger) or the OEM system into your own component line through your automatic production line manufacturer.


无损交联度测试系统

Online testing ability

The test requires a component temperature of 80℃ or higher. Ideally, it is integrated into the outlet of the laminated device. If it is not installed at the outlet of the laminated equipment but at other locations on the production line or as off-line applications, optional heating units are added. During the test, you need to touch the backplane of the component.

It is possible to quickly evaluate the crosslinking degree of the components after lamination. Can be integrated into any production line, providing 100% coverage for process control and quality assurance.


1）Test method without injury；

2）Few seconds of test time；

3）Online detection capability；

4）Full coverage of 100% products；

5）Distribution map of the surface crosslinking degree of the testable assembly；

6）Data is output in the value "% crosslink"；

7）Multiple probes were tested simultaneously；

8）Strong design favorable for industrial applications.

Software

The online version is based on a highly reliable industrial-grade embedded system protocol, which can be directly connected to the production management system and the SPC database through a complete set of protocols, and has a clear user visualization system for rapid online detection.

Benefit

1）No damage to the components；

2）Convenient for integration into the existing production lines；

3）The 2D quality control of the entire component surface；

4）Feedback to control the lamination process；

5）Quality assurance without gaps.


Testing time

10S, 60 points of a component can be completed within 2 hours

Accuracy

±2%

Test specification

0% -100% cross-linking degree, the test range is greater than the extraction method

Presentation of information

System direct test value (LXM), converted crosslinking degree value (in "%")

Test probe size

2mm diameter

Measuring distance

Contact, no damage

Assembly test temperature interval

Test area is 80-100℃

Maintenance cycle

Check once a year

Source

100 - 240 V AC, 50/60 Hz, max. 500 W

Quick-wear part

Heated halogen lamp 100W / 24V, estimated service life: 2000H

Software

LayTec Visual operation interface, to view all test data. Data can be stored in either. txt or excel format.

Hardware type

A PLC-based architecture

BI

EtherCAT, Profi Bus, DeviceNet, RS232, RS485, communication line, or otherwise

Weight

150kg

Maximum Sample / Assembly Size (HxL xD)

1200 x 2500 x 60 mm3

Equipment size (H x L x D)

531 x 260 x 260 mm3

Outer box dimensions (D x W x H)

1435 x 3007 x 1822 mm3

Security certificate

CE

Solutions

 IEC61215

IEC61730

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